Quote Originally Posted by ItMe View Post
I'm surprised we don't have more hats that just let the ears clip through like how no gear stops the tail from clipping through.
I think the thing is that the ears don't just "clip through" - they're slightly disconnected from the head with the gap normally covered by the hair, so hats need to line up with the bottom edge of the ears to look right.

It's possible they just want to skip out on whatever effort is needed to get that right.